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PTI CLARIFLOW® SELECT
Pleating Process
When filter media is pleated by PTI and arrayed around an inner core,
the number of pleats that can used is limited by the crowding of the pleats
adjacent to the core; crowding restricts the flow exiting the pleats.
Increasing area by squeezing in more than a design will bear tends to
compress flow passages near the core and does not increase the effective
filtration area (EFA).
Select
pleating places more media nearer to the outer diameter and results in
a larger EFA. At the same time it reduces crowding around the core. The
net effect of Select pleating is to place emphasis on reducing what is
the main flow restriction of a cartridge.
The core diameter is smaller which increases the pleat height and, therefore,
the area. The net effect of Select pleating is to place emphasis on reducing
what is the main flow restriction of a cartridge.
Clariflow-Select Electronics Grade Polyethersulfone (PES) Membrane with
Polypropylene Supports Clariflow Select is an innovation in microfilter
cartridge development in which the fast flowing Clariflow PES microporous
membrane has been Select pleated to further increase its performance.
The Clariflow membrane contains its smallest critical pore structure only
in the middle third of its thickness, thereby greatly reducing the pressure
drop of the filter to that of a membrane only a third as thick. Called
Mirrored Anisotropy, a cross section of the membrane reveals a structure
having coarse openings near both surfaces, and fine pores at the center.
The result is a fast flowing filter.
In the construction of a pleated filter cartridge, much more filter media
can be placed closer to the outer guard than nearer to the inner core.
Cartridges, which have pleats that extend to the core, have a tendency
to choke off the flow emerging from the pleats. Select pleating places
more media nearer to the outer diameter and reduces the crowding around
the core; thus further increasing the flow rate, as compared to standard
cartridges.
The core diameter is smaller which increases the pleat height and therefore,
the area.
The result is a microfilter cartridge having the excellent qualities of
the Clariflow PES membrane, and now in a superior configuration for even
higher performance. Typical applications: pad and POU application for
UPW, recirculating etch baths, chemical and solvent filtration…where extraordinarily
high flow rates enable the reduction in size of equipment and improvement
of tool performance.
PTI is one of the leading suppliers of microfilters to the worldwide Semiconductor
industry. The company is noted for its innovative engineering and its
ability to solve contamination problems. Responding to the need for a
higher performance filter cartridge; one which is reliable, economical,
and delivers significantly higher flow rates in the smallest filtration
ratings today, PTI has developed the Clariflow® Select filter
cartridge.
Mirrored Anisotropy
The cross section of the membranes shows a structure having three regions.
The middle one contains small controlled pores which define the rating
of the filter. The regions on either side are coarser and protect the
critical central pores during pleating. The upstream region also serves
as a prefilter.
The pressure drop through a filter cartridge is, in part, proportional
to the length of the flow path (normally the entire membrane thickness.)
Because the flow path through the critical restricting section is only
about a third of this, the pressure drop is markedly reduced resulting
in greatly increased flow rates.
Application Advantages
| Deionized
Water |
Clariflow
Select's significantly higher flow rates allow for upgrading systems
by replacing standard 0.1 and 0.2 µm cartridges at POU with0.02
and 0.04 µm ratings...with little reduction in flow rates. |
| Chemicals |
Where
existing flow rates are acceptable, contamination removal can be improved
by replacing existing filter elements with finer rated Clariflow Select
cartridges without affecting flow rate. The Clariflow Select 0.04
µm flow rate is over 3 times higher than competitive 0.1 µm
cartridges and more than 8 times that of the leading 0.04 µm
cartridge, at the same pressure drop. |
| Recirculating
Baths |
Turnover
rate can be improved and bath quality upgraded without loss of flow
rate. |
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